How Do You Clean Hydraulic Hose Assemblies?

April 3, 2023

Hydraulic systems are an essential part of many industries, from construction and mining to manufacturing and transportation. These systems rely on the proper flow of clean and uncontaminated fluid to function effectively.


Why Is it Critical to Keep Hydraulic Hose Assemblies Clean?

A dirty or contaminated hose assembly can lead to equipment failure, decreased productivity, and even safety hazards for personnel. These risks include but are not limited to

 

●     Corrosion. This can cause leaks, clogs, or other types of damage that can lead to system failure.


●     Reduced Efficiency. Contaminants can clog or restrict the flow of fluid, reducing the efficiency of the system. This can result in increased energy consumption, decreased productivity, and increased wear and tear on system components.

 

●     Component Damage. Contaminants can also cause damage to system components such as valves, pumps, and cylinders. Over time, this damage can lead to the need for expensive repairs or replacements.

 

●     Safety Hazards. Contaminants can also create safety hazards for personnel operating the hydraulic system. For example, if the hydraulic fluid becomes contaminated with a combustible substance, it can pose a fire hazard.

 

To keep these systems running smoothly and efficiently, it's important to properly clean the inner lining of hydraulic hose assemblies. This includes brand-new hoses before they are installed into the system.

 


Three Common Methods to Clean Inner Hose Linings

 

There are three common cleaning methods for hydraulic hose assemblies: air, fluid flushing, and projectiles. Each one has its uses and disadvantages, depending on the contamination level.

 

●     Air cleaning involves using compressed air to blow out any debris or contaminants from the inside of the hose assembly. It is effective for removing loose debris, dust, or other particles that may be present inside the hose assembly. It can be fast and cost-effective, but it is not effective for removing heavy or stubborn contaminants that may be present.

 

●     Fluid flushing involves pumping a cleaning fluid through the hose assembly to remove any contaminants that may be present inside the hose. This method is often used when the hose assembly has been exposed to particularly dirty or contaminated hydraulic fluid. Fluid flushing requires a specialized flushing rig or a system that can provide the necessary flow and pressure to flush out the contaminants.

 

●     In Projectile cleaning, a foam pellet or sponge is inserted into the hose assembly and then propelled through the hose using compressed air or fluid pressure. As the projectile moves through the hose, it scrubs the inner surface of the hose and removes any contaminants that may be present. This method is very effective for a variety of hoses, but it can be time-consuming and require specialized equipment.

 

When choosing a cleaning method for hydraulic hose assemblies, it's important to consider the degree of contamination, the type of hose material, and any safety concerns. It's also important to use appropriate personal protective equipment (PPE) and safety measures when performing cleaning procedures.


Get Your Hose Assemblies Done Right with Action Supply

Action Supply offers custom on-site hose assembly with the proper cleaning done on the spot. Contact us today for a free consultation on your hydraulic hose assembly needs today.


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The start of a new year is more than a calendar reset, it’s an opportunity to strengthen the systems that keep your business running efficiently. For industrial, commercial, and maintenance-driven operations, having the right supplies in place at the right time can mean the difference between staying productive or falling behind. Building a smarter supply strategy early in the year helps businesses control costs, reduce downtime, and remain competitive in an increasingly unpredictable supply environment. Here’s how to evaluate your needs, forecast usage, and put reliable systems in place for the year ahead. Why Strategic Supply Planning Matters Reactive purchasing often leads to higher costs, rushed decisions, and inconsistent inventory levels. Without a clear supply plan, businesses risk overordering, stockouts, and delays that impact operations and customer commitments. Strategic supply planning allows organizations to: Improve operational efficiency Reduce emergency purchases and downtime Stabilize pricing through better forecasting Build stronger supplier relationships When supply strategy is aligned with operational goals, purchasing becomes a competitive advantage, not just a necessity. Step 1: Evaluate Your Current Supply Usage The foundation of any effective supply strategy is understanding what you actually use. Reviewing historical purchasing data provides valuable insight into patterns, seasonality, and inefficiencies. Key questions to ask: Which products are used consistently throughout the year? Where do usage spikes or slowdowns occur? Which items frequently require rush orders or last-minute replenishment? Identifying high-use and critical items helps prioritize where planning and standardization will have the greatest impact. Step 2: Forecast Demand with Operational Input Accurate forecasting requires collaboration across departments. Operations, maintenance, and procurement teams all play a role in anticipating demand. Consider factors such as: Planned maintenance schedules Production volume expectations Seasonal workload fluctuations Equipment upgrades or expansions By incorporating operational insight into forecasting, businesses can better align inventory levels with real-world needs, reducing both excess stock and shortages. Step 3: Standardize Products and Vendors Standardization simplifies purchasing, improves consistency, and often reduces costs. Evaluating opportunities to standardize frequently used supplies—such as safety products, fasteners, tools, or consumables—can streamline procurement and inventory management. Working with a trusted supplier also provides access to product expertise, availability insights, and alternative solutions when supply challenges arise. Step 4: Set Systems in Place Early Establishing purchasing systems early in the year creates stability throughout the months ahead. This may include setting reorder points, implementing blanket orders, or coordinating scheduled deliveries for high-use items. Proactive systems reduce the need for emergency purchases and allow teams to focus on operations rather than constant supply management. Step 5: Build a Supply Partner, Not Just a Vendor A strong supply strategy goes beyond transactions. Partnering with a knowledgeable supplier adds value through product recommendations, inventory support, and responsiveness when challenges arise. The right supply partner understands your business, anticipates needs, and helps you adapt as conditions change throughout the year. How Action Supply Supports Smarter Supply Planning Action Supply works with businesses to develop supply strategies that support efficiency, reliability, and long-term success. By helping customers evaluate usage, identify opportunities for standardization, and implement dependable supply systems, Action Supply helps operations stay prepared, not reactive. Whether planning for routine maintenance, large-scale projects, or day-to-day operations, Action Supply provides the products and support businesses need to stay competitive all year. FAQs Why is supply planning important at the start of the year? Early planning helps businesses forecast demand, stabilize costs, and reduce disruptions caused by shortages or emergency purchases. How can businesses improve inventory efficiency? Evaluating usage data, forecasting demand, standardizing products, and working with a reliable supplier are key steps toward more efficient inventory management. What should a supply strategy include? A strong supply strategy includes usage evaluation, demand forecasting, product standardization, purchasing systems, and a trusted supply partner.
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