How To Conduct Hydraulic Hose Repair And Keep Operations Running Smoothly

February 2, 2022

 Leaking Hose? Here’s What Proper Hydraulic Hose

Repair Looks Like

Hydraulic hoses are designed to carry fluids while under great pressure. This way, they can perform a wide variety of tasks in your industry. But while these hoses are built to withstand external and internal hazards, the reality is these items are still susceptible to damage and leaks. What do you do when this happens?


To ensure you’re prepared for such an event, here are essential hydraulic hose repair tips you can rely on to remedy the situation as quickly as possible. 


Determine Which Hose And Hose Components You Need To Make Hydraulic Hose Repairs

Hydraulic hoses are not one-size-fits-all. Most equipment can perform multiple functions with the support of hydraulic hoses. So knowing which hose will be able to withstand the pressure of the water is critical to a successful repair. 


A simple acronym you can memorize for proper hose repair is STAMP:

  • Size
  • Temperature
  • Application
  • Media
  • Pressure


You can use these factors to help you choose the right hose for your personal needs. If you’re still not sure which hose is the right one for your repair, reach out to us for professional support. 


Remove The Damaged Area And Ensure You Have The Adapter And Correct Hose Length

Carefully remove the area that’s damaged and make sure there’s no debris that could potentially enter the machine and affect hydraulic fluid. 


Once you’ve done that, make sure you have the hydraulic adapter (if necessary). Keep in mind, if you do have the right hydraulic couplings, having adapters may not be required. And take note of angled fittings as you will need to install them before adapters or couplings. 


The length of the hose also plays a major role in hose repair. Because when a hose is stretched too much or poorly routed, it’s more susceptible to being stressed. This can lead to another break and cause a leak. So remember this: 


Too much hose is better than too little, but it’s best to get it just right. 


Install, Tighten, Seal And Test

Once everything’s been measured and you have all the needed tools, you can finally do the installation part of the hose repair process. Route the hose to each end of the equipment and make sure you tighten the hose with just enough torque. Not using the right amount can affect the hydraulic system.


And by the end, you should have a firm seal with no cracks where liquid can escape. 


You can finally test your new hose to see if the repair worked properly. Turn on the equipment and apply low pressure. Then run your machine for several minutes and check for leaks with cardboard or paper to avoid injury. If there are no leaks, you’ve successfully repaired your hydraulic hose!


Find The Support You Need At Action Supply

Hydraulic hose repair is simpler than most think. However, the potential for mistakes is still there and it can be costly or even harmful to your health. Instead of taking it on yourself, visit Action Supply in person for your hydraulic hose supply needs!

October 22, 2025
In the world of industrial supply, especially when it comes to hydraulic hoses and fittings, what truly sets a provider apart isn’t just product stock. It’s relationships . At Action Supply, we’ve built our business over four decades on more than inventory: we’ve built it on reliability, responsiveness, and customers trusting us as their go-to partner. The Local Partner Advantage Faster turnaround : Local on-site hose assemblies, quick access to inventory, and the ability to respond when downtime is unacceptable. We work hard to complete your projects with higher quality and fast turn around times. Better communication : You’re dealing with a team that knows your region, your industry, and your challenges—not a generic call center. Inventory you can count on : When your partner manages stock on-site or nearby, you’re less likely to face costly delays. Action Supply offers inventory management services to keep critical parts ready when you need them. Service & Support That Make the Difference Here’s how we add value for our customers year-round: Custom Hose Assemblies On-Site : We don’t just stock hoses; we build them to spec, on-site, matching exact lengths, fittings, and ratings so there’s no guess-work or field fabrication headaches. Consultation & Technical Guidance : Hydraulic systems are complex. We help customers select the right hose, fitting, and coupling for factors like pressure, fluid compatibility, abrasion, and environment. Speed When It Counts : Downtime kills productivity. Having a local partner means faster pick-up, faster delivery, and in many cases, faster problem resolution because we’re already on-site or nearby. Proactive Inventory Planning : From planned maintenance to emergency response, we partner with customers to anticipate needs rather than just react. A true partnership means fewer surprises. A Long-Term View: Why Trust Matters Relationships are built on consistency over time. At Action Supply, our “we’ve worked hard for over 40 years” mindset means we place value on being there for our customers today…and five, ten, twenty years down the road. That long-term presence gives customers the confidence to count on us for standard supply, for emergency replacement, and for growth scale-up. When you know your supply partner will show up, send the right part, understand your system, and back it with service, you’re not just buying hoses or fittings. You’re buying peace of mind. How to Make the Most of Your Supply Partner Here are a few actions to ensure your local supply relationship delivers maximum value: Treat them as part of your team : Share your upcoming projects, shutdown schedules, and maintenance plans with your supply partner. Engage early : Instead of reaching out only when a hose fails, loop in your supply partner during planning or design phases. Keep open communication : Share what matters to you (lead time, budget constraints, delivery windows) and let them tailor service accordingly. Leverage their expertise : Ask questions about alternatives, better materials, and long-term cost savings.  In industrial operations, margins are tight, downtime is costly, and every component matters. At Action Supply, we believe relationships matter because when you win, we win. And when you’re up against the clock, facing tough specs, or dealing with complex hydraulic systems, you’ll appreciate having a partner who’s local, dedicated, and backed by decades of experience.
September 17, 2025
When uptime, safety, and fluid integrity matter, choosing the correct fitting is the difference between a reliable system and unexpected downtime. The right fitting ensures a leak-free seal, matches pressure and fluid compatibility, and simplifies serviceability in the field. Action Supply builds and manages custom hose assemblies daily and can help match fittings to your exact application. Material Selection: Match the Environment Material choice impacts corrosion resistance, strength, and cost. Stainless steel (316 where marine exposure or salt spray is present) offers excellent corrosion resistance and strength for structural or submerged fittings. Brass is economical and machinable, and performs well in many freshwater or general industrial applications, but can corrode faster in saline environments. Choose material based on fluid chemistry, temperature, and exposure to salt or corrosives. A Practical Checklist for Choosing Fittings Identify the media: hydraulic oil, freshwater, saltwater, chemical — materials and sealing change accordingly. Confirm pressure & temperature ratings: match fittings and hose to the system’s max working and burst pressures. Match thread type and size: NPT ≠ BSP — use thread gauges or manufacturer tables if unsure. Choose sealing method: metal-to-metal (37° JIC/AN), ORFS face-seal, or thread-seal (NPT + tape/compound). Account for serviceability: will techs need to disconnect often? Choose fittings that tolerate repeated assembly. Plan for corrosion: in marine or corrosive environments choose 316 stainless, bronze, or specially coated parts. Document and label: record part numbers, thread specs, and orientation to remove guesswork on replacements. Installation & Testing Tips Use the correct torque spec for the fitting type; overtightening can damage seals or distort threads. For ORFS, always replace O-rings during reassembly and inspect sealing surfaces for nicks. For pipe threads (NPT), use appropriate thread sealant or PTFE tape and apply properly (direction, number of wraps). Pressure-test new assemblies at the manufacturer-recommended proof pressure before returning equipment to service. When to Call the Experts at Action Supply If your job is complex (mixed standards on site, high-pressure hydraulic systems, or marine installations), bring the assembly to the shop or have Action Supply’s on-site team build and verify the assembly. We offer on-site hose assemblies, inventory management, and industry-grade fittings (including Eaton/Weatherhead hoses and couplings) so you get the right part and verified performance the first time. Call (281) 315-3841 or use our contact form to request on-site assembly or inventory support.
August 11, 2025
Avoid costly downtime this peak season. Learn 5 key warning signs your hydraulic hoses need replacing to keep your equipment safe and productive.